technique solution
1、 products processing solution
1、customer:
2、 product:
3、product material:
4、product picture
product |
work tool |
process |
cycle time |
aluminum tube |
collet chuck (outer clamp) |
the first course: flat face, chamfer inside and outside, |
≈4s |
second pass: flat end face, inside and outside chamfer, |
≈4s |
||
loading and unloading process: short material servo manipulator |
≈6.5s |
||
note: the processing cycle is not well estimated because there is no blank product. it can only be determined after the sample. |
5, processing accuracy requirements: according to the requirements of the drawing
6. tooling fixture: precision collet
7. technical notes: ① equipped with a steering device, a machine tool can complete the processing at both ends.
the gongtie company will provide customers with machine tool technical guidance and product processing .
8. recommended equipment type: q5-04a
(1) machine tool: precision linear rail flat bed lathe q5
(2) loading and unloading method: short material servo manipulator
9. schematic diagram of the whole machine:
10.optical machine feeding drawing
2.parameters, configuration :
parameters:
main parameters |
unit |
value |
max. swing diameter |
mm |
φ245 |
blade base diameter |
mm |
φ96 |
max. turning length |
mm |
200 |
height from floor to spindle center |
mm |
≈1050 |
x-axis travel |
mm |
250 |
z-axis travel |
mm |
200 |
spindle structure |
independent spindle with front three bearings and two after |
|
spindle nose size |
a2-4 |
|
optional hydraulic sleevecollet size |
25 |
|
chuck size(optional) |
inch |
4or5 |
spindle hole chuck spec. (optional) |
mm |
35 |
pull through-hole diamete |
mm |
21(25) |
spindle speed range |
r/min |
0-5500 |
spindle servo motor power |
kw |
2.2/3.7 |
min. movement |
mm |
0.001 |
x/z rapid traverse |
m/min |
20 |
tool size |
mm |
16 |
x\z axis repeating postioning accuracy |
mm |
0.002 |
required electric power |
kw |
7 |
overall size(l*w*h) |
mm |
2000*1300*2450 |
net weight |
kg |
≈1200 |
configuration:
item |
component brand & spec. |
original countery |
qty. |
operation system |
syntec 6ta |
taiwan |
1 |
servo motor/drive |
yaskawa 750w |
japan |
2 |
spindle motor |
syntec 2.2\3.7kw |
taiwan |
1 |
ball screw & linear guide-way |
pmi |
taiwan |
2,4 |
spindle bearings |
ntn p4 |
japan |
5 |
spindle structure |
independent spindle with front three bearings and two after |
gongtie |
1 |
ball screw supporting method |
double supporting with pre-stretching structure |
gongtie |
1 |
hollow hydraulic rotary cylinder |
428 |
taiwan components |
1 |
hydraulic system |
heg |
taiwan components |
1 |
electric cabinet with heat exchanger |
no.5 |
taiwan components |
1 |
low voltage component |
schneider |
french |
1 |
precision spring collet |
25 |
taiwan |
1 |
tools |
blade row |
gongtie |
5 |
contact: echo.y.zhang
fax: 0574-88095075
tel: 86-18057486168
email: zhangyang@cngongtie.cn
add: no.16, gaoya road, jiangshan scientific&technological park, yinzhou, ningbo, zhejiang, china. eu r&d center: reggio emilia, italy