technique solution
1. products processing solution
1、customer:
2、product:
3、material
4、the product profile
5、machining accuracy: completely follow up the customer’s drawing
6、work tool and fixture: homemade external chuck
7、the technique remarks:
①program setting tool life management②①program setting tool life management ③tool installation air blowing device
first order craft and time |
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① flat head, outer diameter (thick) ② flat head, outer diameter (fine) ③∅5.7 end face punching ④∅6 ∅8 finished hole, chamfering ⑤∅3-2 side punch (power head) ⑥unloading |
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process |
tools |
process speed(r/min) |
traverse (mm/r) |
cycle time(s) |
|
flat head, outer diameter (thick) |
|
s2000 |
f0.14 |
≈45.5s |
0.7s |
flat head, outer diameter (fine) |
|
s2100 |
f0.1 |
≈23s |
0.7s |
∅5.7 end punch |
|
s1500 |
f0.07 |
≈35s |
0.7s |
∅6 ∅8finishing hole, chamfer |
|
s1800 |
f0.08 |
≈12s |
0.7s |
∅3-2side punching (live tool) |
|
s1700 |
f60 |
≈14s |
1s |
unloading |
|
s1400 |
f0.04 |
≈11.5s |
0.7s |
processing time ≈146s |
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feeding time≈4.5s |
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total ≈151s |
second-order process and time |
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①flat head, chamfered ② end face chamfered, car bore ③ fine hinged bore |
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|
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process |
tools |
process speed(r/min) |
traverse (mm/r) |
cycle time(s) |
|
flat head, chamfer |
|
s2200 |
f0.11 |
≈5s |
0.7s |
face chamfer, interior hole |
|
s1800 |
f0.08 |
≈12s |
0.7s |
fine hinged hole |
|
s700 |
f0.15 |
≈23.5s |
0.7s |
processing time ≈45.5秒 |
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feeding time ≈11秒 |
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total ≈57秒 |
8. the first recommended equipment type: s36 bar feeder
(1) machine: precision linear guide way with slant bed s36
remarks: it is recommended that the sequential machine tool s36 be equipped with a turret. chip breaking can add air blowing to change the iron trajectory.
9、second recommended equipment type:q7-4c
(1)q7 linear guide way with flat bed gantry loader
二.parameters:
main parameters |
unit |
s36/q7 |
|
max. swing diameter |
mm |
φ460/φ400 |
|
swing over cross slide |
mm |
φ120/φ98 |
|
max. turning length |
mm |
330/300 |
|
height from floor to spindle center |
mm |
≈1070 |
|
x-axis travel |
mm |
420/320 |
|
z-axis travel |
mm |
330/300 |
|
spindle structure |
independent spindle with front three bearings and two after |
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spindle nose size |
a2-5 |
||
optional hydraulic socket collet size |
36 |
||
power chuck spec.(optional) |
寸 |
6 |
|
spindle through-hole diameters |
mm |
48 |
|
pull through-hole diameter |
mm |
26/35 |
|
spindle speed range |
r/min |
50-4500 |
|
spindle servo motor power |
kw |
5.5/3.7 |
|
min. movement |
mm |
0.001 |
|
x/z-axis rapid traverse |
m/min |
20 |
|
tool size |
mm |
20 |
|
x\z axis repeating postioning accuracy |
mm |
0.002 |
|
spindle drive motor |
kw |
12 |
|
overall size(l*w*h) |
mm |
1850*1750*1750 |
|
weight |
kg |
≈2400/≈2000 |
contact: echo.y.zhang
fax: 0574-88095075
tel: 86-18057486168
email: zhangyang@cngongtie.cn
add: no.16, gaoya road, jiangshan scientific&technological park, yinzhou, ningbo, zhejiang, china. eu r&d center: reggio emilia, italy