技术方案

s400-凯发k8官方旗舰厅

technique solution

solution ：

1. products processing solution(refer to drawing 378y2)

1) customer: ； 2) product: 378y2； 3） material: ;

4) the product profile

5) machining accuracy: completely follow up the customer’s drawing;

6) work tool and fixture: 6.1) precision customized 6 inch power chuck

6.2) double quill clamping

7) the technique remarks: the program will set up the tools life-time management (customer pre-set up the q’ty of the machining products, when reach it, automatically warning, for reducing the products scraps and the tools damage.)

8) gongtie company will do the best to provide the technique guidance for cnc lathes and related suggestion of the products processing technology.

process	first process	second process
operation list	- turning od(rough finish machining)--grooving	- turning od(rough finish machining)--threading(in u type)
machining benchmark	with the center hole in two side as the benchmark, axial allocation with double quill	with the center hole in two side as the benchmark, axial allocation with double quill
work-piece clamping status	refer to below sketch	refer to below sketch
sketch (machining) :benchmark face :main clamping
suitable lathe	s400	s400
machining cycle time	58.5s	52.5s

the workpiece clamping & turning sketch for the first process
double quill clamping way
process	tool	speed	feed	machining time(s)
od (rough machining)	od tool	1800	0.1	≈20s	2.0s
grooving	groove tool	1200	0.06	≈11s	2.0s
od (rough machining)	od tool	2000	0.05	≈21.5s	2.0s

the workpiece clamping & turning sketch for the second process
customized 6 inch pull lock chuck in the outside clamping way
process	tool	speed	feed	machining time(s)
od (rough machining)	od tool	1800	0.12	≈21.5s	2.0s
finish machining	od tool	2000	0.05	≈14s	2.0s
grooving in u type	customized tool	1000	according to the pitch of the thread	≈11s	2.0s

10) proposal cnc lathe：

precise linear guide-way cnc lathe with slant base body in v-8 turret : s400

11) cnc lathe sketch:

11.1) precise linear guide-way cnc lathe with slant base body in v-8 turret : s400

2015-04-15_102058

11.2> rigid base

hn5tku37g}}agm}7`5pid~5

2. parameters, configuration and price:

1) parameters:

main parameters		unit	s400
capability	max. swing diameter	mm	400
	max. swing diameter on the slide	mm	170
	max. turning length	mm	340
	max. bar through-hole	mm	40
axis stroke	x-axis travel	mm	155
	z-axis travel	mm	370
	tailstock -axis travel	mm	258
rapid traverse	x/z-axis	m/min	20
spindle	spindle nose size	n/a	a2-5, (optional:a2-6)
	spindle servo motor power	kw	7.5/11
	spindle speed range	rpm	0～4500
	work piece clamping method	n/a	6'（8'）hydraulic chuck
	spindle id	mm	52
tailstock	tailstock sleeve stroke	mm	100
	tailstock sleeve diameter	mm	φ80
	tailstock sleeve boring-hole	n/a	mt4
toolholder	toolholder type	n/a	hydraulic(servo)turret v-8
	toolholder center height in radial	mm	85
	tool size	mm	20*20
	boring rod diameter	mm	25(32)
accuracy	x\z axis repeating postioning accuracy	mm	0.002
others	cooling motor capacity	l	120
	hydraulic box capacity	l	60
	required electric power	kva	15
	height from floor to spindle center	mm	≈950
	overall size(lwh)	mm	250018501800
	net weight	kg	≈2700
standard configuration

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联系人：张经理

传真：0574-88095075

电话： 86-18057486168

邮箱：zhangyang@cngongtie.cn

地址：宁波市奉化区莼湖街道袁岙村大园路1号

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s400-凯发k8官方旗舰厅

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