technical solution

precision cnc lathe s400-凯发k8官方旗舰厅

technique solution

solution ：

1. products processing solution(refer to drawing 378y2)

1) customer: ； 2) product: ； 3） material: ;

4) the product profile

5) machining accuracy: completely follow up the customer’s drawing;

6) work tool and fixture: 6.1) precision customized 6 inch power chuck

6.2) double quill clamping

7) the technique remarks: the program will set up the tools life-time management (customer

pre-set up the q’ty of the machining products, when reach it, automatically warning, for

reducing the productsscraps and the tools damage.)

8) gongtie company will do the best to provide the technique guidance for cnc lathes

and relatedsuggestion of the products processing technology

process	first process	second process
operation list	- turning od(rough finish machining)--grooving	- turning od(rough finish machining)--threading(in u type)
machining benchmark	with the center hole in two side as the benchmark, axial allocation with double quill	with the center hole in two side as the benchmark, axial allocation with double quill
work-piece clamping status	refer to below sketch	refer to below sketch
sketch (machining) :benchmark face :main clamping
suitable lathe	s400	s400
machining cycle time	58.5s	52.5s

the workpiece clamping & turning sketch for the first process
double quill clamping way
process	tool	speed	feed	machining time(s)
od (rough machining)		1800	0.1	≈20s	2.0s
grooving		1200	0.06	≈11s	2.0s
od (rough machining)		2000	0.05	≈21.5s	2.0s

the workpiece clamping & turning sketch for the second process
customized 6 inch pull lock chuck in the outside clamping way
process	tool	speed	feed	machining time(s)
od (rough machining)		1800	0.12	≈21.5s	2.0s
finish machining		2000	0.05	≈14s	2.0s
grooving in u type		1000	according to the pitch of the thread	≈11s	2.0s

10) proposal cnc lathe：

precise linear guide-way cnc lathe with slant base body in v-8 turret : s400

11) cnc lathe sketch:

11.1) precise linear guide-way cnc lathe with slant base body in v-8 turret : s400

11.2> rigid base

2. parameters, configuration and price:

1) parameters:

main parameters		unit	s400
capability	max. swing diameter	mm	400
	max. swing diameter on the slide	mm	170
	max. turning length	mm	340
	max. bar through-hole	mm	40
axis stroke	x-axis travel	mm	155
	z-axis travel	mm	370
	tailstock -axis travel	mm	258
rapid traverse	x/z-axis	m/min	20
spindle	spindle nose size	n/a	a2-5, (optional:a2-6)
	spindle servo motor power	kw	7.5/11
	spindle speed range	rpm	0～4500
	work piece clamping method	n/a	6'（8'）hydraulic chuck
	spindle id	mm	52
tailstock	tailstock sleeve stroke	mm	100
	tailstock sleeve diameter	mm	φ80
	tailstock sleeve boring-hole	n/a	mt4
toolholder	toolholder type	n/a	hydraulic(servo)turret v-8
	toolholder center height in radial	mm	85
	tool size	mm	20*20
	boring rod diameter	mm	25(32)

contact: echo.y.zhang

fax: 0574-88095075

tel: 86-18057486168

email: zhangyang@cngongtie.cn

add: no.16, gaoya road, jiangshan scientific&technological park, yinzhou, ningbo, zhejiang, china. eu r&d center: reggio emilia, italy