technique solution
1. products processing solution
1、customer:
2、product:
3、material:
4、the product profile:
5、machining accuracy:completely follow up the customer’s drawing
6、work tool and fixture:precision spring collet
7、the technique remarks::① program setting tool life management (after the customer has scheduled the processing quantity, it will automatically alarm to reduce the amount of scrapped products and excessive tool damage)
the company will provide customers with machine tool technical guidance and product processing technology for a long time. thank you!
work piece clamping and turning |
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process |
tools |
process speed(r/min) |
traverse (mm/r) |
cycle time(s) |
arc processing |
|
4000 |
0.07 |
≈3s |
feed by pneumatic manipulator |
3s |
loading |
≈2s |
|
pallet movement processing time |
≈3.3s |
total |
≈8.3s |
8、recommended equipment type:q5 pneumatic manipulator
(1)machine lathe:precision linear guide way with flat bed q5
(2 feeding: pneumatic manipulator vibration plate
9、sketch:
(1)machine lathe:precision linear guide way with flat bed q5 pneumatic manipulator shten:
(2)lathe feeding skten
vibration plate
2.parameter configuration
parameter
main parameters |
unit |
q5 |
max. swing diameter |
mm |
φ245 |
swing over cross slide |
mm |
φ96 |
max. turning length |
mm |
200 |
height from floor to spindle center |
mm |
≈1050 |
x-axis travel |
mm |
250 |
z-axis travel |
mm |
200 |
spindle structure |
independent spindle with front three bearings and two after |
|
spindle nose size |
a2-4 |
|
optional hydraulic socket collet size |
25 |
|
power chuck spec.(optional) |
inch |
4或5 |
spindle through-hole diameters |
mm |
35 |
pull through-hole diameter |
mm |
21(25) |
spindle speed range |
r/min |
0-4500 |
spindle servo motor power |
kw |
2.2 |
min. movement |
mm |
0.001 |
x/z-axis rapid traverse |
m/min |
20 |
tool size |
mm |
16 |
x\z axis repeating postioning accuracy |
mm |
0.002 |
spindle drive motor |
kw |
7 |
overall size(l*w*h) |
mm |
1500*1250*1650 |
kg |
≈1200 |
configuration
item |
component brand & spec. |
original countery |
qty. |
operation system |
syntec 6ta |
taiwan |
1 |
servo motor/drive |
汇川750w总线 |
china |
2 |
spindle motor |
syntec 2.2kw |
china |
1 |
ball screw & linear guide-way |
pmi、 |
taiwan |
2,4 |
spindle bearings |
ntn p4 |
japan |
5 |
spindle structure |
independent spindle with front three bearings and two after |
gongtie |
1 |
ball screw supporting method |
double supporting with pre-stretching structure |
gongtie |
1 |
hollow hydraulic rotary cylinder |
428 |
taiwan components |
1 |
hydraulic system |
huizong |
taiwan components |
1 |
electric cabinet with heat exchanger |
no.5 |
taiwan components |
1 |
low voltage component |
schneider |
french |
1 |
precision spring collet |
25 |
taiwan |
1 |
tools |
16 blade row |
gongtie |
5 |
contact: echo.y.zhang
fax: 0574-88095075
tel: 86-18057486168
email: zhangyang@cngongtie.cn
add: no.16, gaoya road, jiangshan scientific&technological park, yinzhou, ningbo, zhejiang, china. eu r&d center: reggio emilia, italy